Fireproofing/Insulation

~Intumescent

~Cementitious

~Acoustical Insulation (Certified K-13 Applicator)

~Thermal Insulation

~Spray Foam Insulation

FCS has quickly become the contractor of choice for both Cementitious and Intumescent Fireproofing. Our team of industry professionals has extensive experience as the largest applicators in the Northeast. As a certified installer of the numerous brands, FCS can effectively and knowledgably service all fireproofing projects, regardless of size and location.

We are the Approved Applicator of all the major manufacturers in the US.

At FCS, we offer comprehensive fireproofing solutions to protect structural steel and other building components from fire damage. Our expertise extends to:

  • Intumescent Fireproofing: We apply intumescent coatings that expand when exposed to high temperatures, providing a thermal barrier that protects the substrate while providing a high-quality aesthetic design.
  • Cementitious Spray Fireproofing: Our team also specializes in cementitious spray fireproofing, applying a mixture of gypsum or cement, aggregate, and water to provide a durable, fire-resistant barrier. This method is particularly effective for structural steel, beams, and columns.

Benefits of Cementitious Spray Fireproofing

  • Durability: Cementitious spray fireproofing provides a long-lasting, durable solution that can withstand harsh environments.
  • Fire Resistance: This method offers excellent fire resistance, protecting structural elements from damage caused by high temperatures.
  • Versatility: Cementitious spray fireproofing can be applied to a variety of substrates, including steel and concrete.

Benefits of Intumescent Spray Fireproofing

  • Aesthetic appeal: Thin layers can be painted to match building design.
  • Minimal Space Impact: Thin-film coatings take up minimal space.
  • Lightweight: Adds minimal weight to structures.
  • Cost-effective: Requires less maintenance over time.

Why Choose FCS for Fireproofing Services?

  • Expertise: Our team has extensive experience in fireproofing, ensuring that every project is completed to the highest standards.
  • Quality: We use only the highest-quality materials and follow strict application guidelines to guarantee optimal performance.
  • Safety: Fireproofing is a critical aspect of building safety, and we take every precaution to ensure that our work meets or exceeds safety regulations.

By incorporating cementitious spray fireproofing into our services, along with our pioneered intumescent services, FCS now provides a comprehensive solution for building owners and managers seeking to protect their structures from fire damage.

What is Intumescent Fire Proofing?

Structural Steel under fire with temperatures above 1,000°F loses its strength, thus is coated with fireproofing to retard structural collapse and prevent loss of life.

Unlike boarding and spray solutions, Intumescent coatings enable designers to use the structure as an integral part of the aesthetic design of a building. In addition, the advanced ‘thin film high solids’ technology of these coatings provides maximum protection, while taking up the minimum amount of space. Intumescent coatings provide an appearance similar to that of a paint finish, and remain stable at ambient temperatures. However, in a fire situation the
increase in temperature causes a chemical reaction, and the Intumescent coating expands to several times its original thickness. This provides an insulating foam-like coating which protects the substrate.

We are the Approved Applicator of all of the major manufacturers in the US.

We are one of the larger applicators of intumescent coatings in the USA, and have been doing it for the last 30 years. We do not apply the low density, low cost fireproofing. Application of intumescent requires the skills of a spray painter. We have a large core of experienced and certified applicators.

Following are the advantages of intumescent over fiber low density and cement medium density fireproofing:

*Aesthetics: *Safety
Thin filmSuperior bond strength
Unlimited top coat colorsHardness
Painted exposed steel lookHigh impact resistance
SmoothnessAbrasion resistance
Dust FreeLightweight

There are three basic types of intumescent fireproofing for steel:

1. Water Based: Fire rating up to 3 hours.

  • Advantage: Low cost, easy application, smoothest.
  • Disadvantage: Interior use only, building needs to be watertight, temperature and humidity are a factor in application.
  • Typical Uses: Atriums, airport halls, clean rooms, data centers.

2. Solvent Based: Fire rating up to 3 ½ hours.

  • Advantage: Flexibility of application conditions can leave exposed to weather for short periods, more thickness per coat.
  • Disadvantage: Odor, drying time.
  • Typical Uses: Parking garages, stadiums, industrial

3. Epoxy Based: Fire rating up to 4 hours.

  • Advantage: Exterior use, dries very hard, best for hydrocarbon fires.
  • Disadvantage: cost, requires special equipment and skills.
  • Typical use: Industrial – Refinery, offshore oil rigs, building exterior steel, public buildings requiring extra safety from hydrocarbon fires.

We have plenty of experience applying all three types – and can help the customer with the correct use for their project.

Application: Shop and Field

We are the pioneers in the shop/field combo application. We assume one source responsibility of receiving raw steel from the fabricator, blast, prime and apply fireproofing in the shop, and touch-up the connections in the field after erection.

Advantages:

  • Cost and time saving for the project.
  • Work in a controlled environment.
  • Better quality control.

Application: Field.

With our years of experience, we have the management and application skills to plan and execute a challenging installation anywhere in the world. We have trained applicators to spray 10,000 gallons of thin film coating in a month. We can save critical time for the project.

We are always looking for a challenging installation. Give us a chance to share our experience and save time and money on your next project.